Make an Airplane from a Dragonfly Helicopter

So you’ve made a dragonfly helicopter and now you want to make it into an airplane. I get it. If you can make a good flying airplane from straws, paper clips and an old bottle, is there anything you can’t do? But let’s be clear: getting stable flight from the helicopter is pretty easy. Getting stable flight from an airplane is more challenging. More things can go wrong.

But struggling is a really good way to learn stuff. And the strategies here are good for other flying model plane projects - Slater, the SciencetoyMaker

Full Transcript

Hi it’s Slater

So you’ve made a dragonfly helicopter and now you want to make it into an airplane. I get it. If you can make a good flying airplane from straws, paper clips and an old bottle, is there anything you can’t do? But let’s be clear: getting stable flight from the helicopter is pretty easy. Getting stable flight from an airplane is more challenging. More things can go wrong.

But struggling is a really good way to learn stuff.
And the strategies here are good for other flying model plane projects

I’m assuming you’ve made a working dragonfly helicopter. That’s where we start from.

Print out the pattern, no scaling unless it’s 100%, no fit to page. 

Let’s match the wing to the propeller—we’ll make it big-- or the plane will roll over from propeller torque. We need 6 rectangles from 3 foam plates. [[It’s heavier than balsa and tissue paper, but stronger too. While cut pattern]] Get the pattern centered and tape. If we fold in the middle to know where to cut, we can reuse the pattern.

Bending in camber, or curve for all 4 wing sections makes an efficient, airfoil shape. I bend about the front 25% of a long side of a rectangle. It’s hard. The best way I found was to make little bends with a ruler, then bending with fingers and rolling with a pen. But use whatever method works to make it look like this.

To make the flat middle section, hold 2 short ends together and tape top and bottom so it stays flat. But for the two wing sections at the end, we’re going to make them slant up, called dihedral. [[Cut out the angle pattern and apply it to the bottom of the wing.]] That prevents roll and stabilizes the plane. So for these end sections, only tape the top. Notice how the wing hinges. The angle pattern tells how much to bend and filling in with a little hot glue makes it stronger. Only then do I put tape on the bottom.

It’s tempting to just hold the wings in between straws, and I’ve tried it. But the old trick of hanging the fuselage well below the wings is yet another way to gain flight stability—worth the extra hassle in my opinion. Punch 4 holes and put the thin ends of toothpicks in. It’s best if the flat side is parallel to the center line. Then hold them in with a thin layer of glue, top and bottom. If it’s not quite right, you can reheat the hot glue and reposition.

The last two foam rectangles make the tail section. Cut the vertical part to a square. Find the middle of the other piece. Glue and tape to the middle.

Strengthen the bendy part of a straw with some tape. Flatten that end and tape to the tail section. Let’s cut a little off the tail starting in the middle. Two cuts allow you to telescope into the fuselage. Push pretty firmly so it stays in. [[aligned to wing?]]

Usually we obsessively reduce weight in planes. But there are two places where weight helps flight stability—in the very front and as low as possible. So landing gear, made from small paper clips--does double duty. When you test fly the plane and this is happening—severe stalling—adding front weight is one way to correct it. I’m using 4 paper clips for this landing gear; and I’ll probably add two more if it keeps stalling. Glue it on securely.

Something is wrong here—can you see it? [[wing is on backward]] The wing goes on with tape, so we can adjust it. And I did have to move the wing more toward the back of the plane after the first test flight. But first, here I taped the wing on about the middle of the fuselage. I could use a third hand. The front toothpick does not go below the fuselage bottom. But the back does go a little lower than the front because—you guessed it—better flying. This gives the front of the wing a very slight upward angle, called angle of attack.

The tail should straight and lined up with the wing, at least at first. It looks a little crooked here. Try to get it straight. Let’s snip off the vertical tail like a real plane.

I think we’re ready to fly. Make sure you wind it up enough.

The first time I flew this plane, is stalled. Sometimes people confuse stalling with diving—which comes after a stall; but if it stalls first, it’s a stall. Sometimes, if there’s enough altitude, it will recover and stall again.

I added some front weight to the front to counter the stall, but it still stalled.

That does it: I’m moving the wing all the way back. Beside adding weight to the front, moving the wing more toward the back is another good way to stop stalling. And this time it works—no stalling!

If the plane started diving or not gaining enough altitude, I would have moved the wing more forward and/or taken off some weight.

Oops, now it’s in a tree. It’s always something.

I’ve heard that a model plane should have about the same amount of weight in front as there is behind if you lift here. It’s a point about a third of the way from the front of the wing, where most lift occurs. I pick it up by paper clips, and sure enough it balances horizontally. Can you see how either moving the wing forward or backward, or adding or removing weight would change this balance point?

Real airplanes have lots of control surfaces, but that’s beyond the scope of this video. I’m just tickled that it flies this well. I’d love to hear how it went for you. What worked and what didn’t? If you had trouble, what fixed it?

Make Your Own Propeller


NoteThe video below is about how to make a dragonfly helicopter. It goes into detail about how to make the propeller with materials you can find around the house. You can make a propeller for the balsa wood plane in the same way.  The web page associated with the video is here.

Here  you can find the patterns for the propeller. 

Here is the pattern to make lots of propellers from a 2 litter soda bottle. 



Build a Balsa Wood Rubber Band Model Airplane

NoteThe instructions are only in video form. I got my materials from Kelvin.com. The items listed below are linked to the website. These links work as of December 2017.  Kelvin has a minimum order, so if you are just making one or a couple planes, I suggest you get a simple kit from your local hobby store. Alternately, this page has a very good design that can be built from common materials.

I now tell my students to crumple the tissue paper for the wings and then flatten it out again. That is because it absorbs moisture from the air and eventually shrinks, sometimes causing the wing to warp. Also, the video says to tape the wing 3 inches from the front. If the plane has trouble climbing, try 2 1/2" instead.

Here are some instructions for making a homemade propeller from a 2-liter plastic soft drink bottle.


Rubber Band Powered Airplanes that Fly Great

All my 6th grade students-- over 250 of them every year when I was teaching - made this project from scratch. Thin strips of balsa wood were challenging to work with, but when the kids put their finished creations to flight there are no words to describe the joy


Introduction

Seeing one of these planes soar gracefully overhead re-defines your perception of the three-dimentional space above. It even re-defines us: we are creatures living at the bottom of an ocean of air. All my 6th grade students-- over 250 of them every year when I was teaching-- made this project from scratch. Thin strips of balsa wood were challenging to work with, but when the kids put their finished creations to flight there are no words to describe the joy.

Although this design worked well for us, I owe it to you to say: check out this other site, by Jan Nosul in the Netherlands, for a design that's make from scratch out of common materials. If you do not have access to balsa wood and propellers, these are the best instructions for getting started, I think. I asked Jan to tell me more about himself and how he came to model airplanes. His reply was so interesting that I copied and pasted it here.

You also might want to check out a flapping flying ornithopters by Nathan Chronister. They are truly unworldly to watch. He even has some free plans.

Washout Project

I am experimented with a crude kind of "washout"--having less wing tilt at the wing-tips than at the root--by gluing paper that is curved down near the middle of the wing. Washout can help prevent a problem called "tip stall" which causes the plane to spiral dive.

The latest development to this project is making propellers from ordinary paper clips and the plastic from 2-liter bottles.


More About Jan Nosul

I asked Jan to tell me more about himself and how he got involved with indoor models. His reply was so interesting and funny that I am just copying and pasting from the e-mail:

Hey Slater

I am very happy to see, that this project can have a chance to help out kids around to start with this beautifull hobby.
With your support this seems to be way more possible. I guess would be good to update the tutorial a bit with more explanations
here and there about details, I will try to make it done asap. Also I will try to include trimming tutorial and basic aerodynamics behind it in an easiest way possible. A lot more can be done to explain the topic, actually every part of such an airplane can have a separate tutorial, so let us see what the feedback will be 🙂

Some info about myself. My name is Jan Nosul, I am polish, but I live permanently in the Netherlands. I am 35 years old, always kinda technical, I work in IT. Came to NL 6 years ago on holiday, and actually I stayed longer 😉

I guess the virus of such a flying aircrafts was in my veins all my life, since I think I got it with my father's blood 🙂
As a kid he was busy with other kids building big wooden outdoor gliders, and some of them he later on built with me and it was a lot of fun. A lot of flying toys were at that time available and popular in Poland, also people did not have a lot of money, so this was way more common to build toys by kids themselves.

Some time later I was reading about rubber band airplanes in few books and magazines, also very easy versions I tried to build as a kid, but without too much success in flying. Today I know, they were way too heavy. But they flew for short time and this was magic.

Last holidays we were camping with my girlfriend in a nice place and I made paper glider for fun. That was way more fun that we expected, both we played with it for quite some time:) I think that the flying spirit in me was triggered back to life at that time:) After coming back home I realized that this could be a nice new hobby for me, cause my long lasting hobby programming, actually is not a hobby anymore, since I do it professionaly for years, I needed new one!:)

So I started playing, I knew it would be rubber band powered. I came across ornithopters. And it was way more difficult to get some flying time, than I expected. I made a lot of this models, before got decent climbing flight. And I read on Nathan Chronisters page, that you actually can not build a good flying ornithopter from common materials, or its very difficult. I took it as a challenge;)

I made bamboo versions in the end, which flew ok. Its white version in this video:

I plan to merge this two channels into one btw.

The problem in the Netherlands is that its super difficult to fly outdoor in my opinion. Everywhere you have trees and water plus a lot of wind, so I lost a lot of models. That was not fun, so I had to go indoor as a natural process. Also I like to make sure, that the model I build flies, because of its properly made, powered and trimmed, and not because its too much wind 😀 So indoor and if indoor, than propellers - not ornithopters. And I carried a challenge of common materials built to this task as well.
I thought propeller based airplanes will be way more easy than ornithopters and that was not truth 🙂 A lot of work has been applied to that, and I started adopting professional indoor practices like rolling tissue tubes, making pigtail bearings, bending wet wood and drying it, etc. So you learn a lot doing that, and that can be super beneficial for those all kids I guess. As Mike Parlang, US champion in the indoor flying says: There are many opportunities to advance your knowledge of what it takes to make one fly good (or many opportunities to find out what doesn't). Usually its the second one 😀 Lets hope those kids will be stubborn enough 🙂

Jan

I'd like to know how this project goes for you. I'm happy to answer questions about it. Feedback from you is an important way for me to know what works and what needs clarification.